Ways to Increase the Efficiency of Sucker Rod Pump Units in Oil Production
by Aliev Telman Abbas1, Guluyev Gambar Agaverdi1, Rzayev Asif Haji1, Aliyev Yaver Gabil1, Rezvan Mahammad Huseyn1, Yashin Anton Nikolaevich2, Khakimyanov Marat Ilgizovich1,*
1 Laboratory “Control, diagnostics and management system for oil extracting facilities”, Institute of Control Systems of ANAS, Baku, 1141, Azerbaijan
2 Department of Electrical Engineering and Electrical Equipment, Ufa State Petroleum Technological University, Ufa, 450000, Russia
* Author to whom correspondence should be addressed.
Journal of Engineering Research and Sciences, Volume 1, Issue 3, Page # 01-08, 2022; DOI: 10.55708/js0103001
Keywords: Oil production, Sucker rod pump units, Electric Drives, Induction motor, Efficiency, NOISE Technology, Robust Technology, Frequency Converters
Received: 24 January 2022, Revised: 26 February 2022, Accepted: 27 February 2022, Published Online: 17 March 2022
AMA Style
Abbas AT, Agaverdi GG, Haji RA, et al. Ways to increase the efficiency of sucker rod pump units in oil production. Journal of Engineering Research and Sciences. 2022;1(3):1-8. doi:10.55708/js0103001
Chicago/Turabian Style
Abbas, Aliev Telman, Guluyev Gambar Agaverdi, Rzayev Asif Haji, Aliyev Yaver Gabil, Rezvan Mahammad Huseyn, Yashin Anton Nikolaevich, and Khakimyanov Marat Ilgizovich. “Ways to Increase the Efficiency of Sucker Rod Pump Units in Oil Production.” Journal of Engineering Research and Sciences 1, no. 3 (2022): 1–8. https://doi.org/10.55708/js0103001.
IEEE Style
A. T. Abbas, G. G. Agaverdi, R. A. Haji, A. Y. Gabil, R. M. Huseyn, Y. A. Nikolaevich, and K. M. Ilgizovich, “Ways to increase the efficiency of sucker rod pump units in oil production,” Journal of Engineering Research and Sciences, vol. 1, no. 3, pp. 1–8, 2022.
The article shows that in the middle and late stages of oil field development, of all mechanized methods, the most common is oil extraction by sucker rod pump units (SRPU). However, due to inefficient management of them, their operating costs are increasing. The article presents the results of improving the efficiency of SRPU due to the use of NOISE technology for early diagnosis of the technical condition of equipment and frequency converters for controlling its induction motor. The results of the implementation of the “NOISE Control, Diagnostics and Management Complex for oil wells operated by SRPU” created at the Institute of Management Systems of the National Academy of Sciences of Azerbaijan are presented. A method for calculating the saving of electrical energy in the control of SRPU frequency converters has been developed. The results of calculation of electric energy savings for the oil and gas production facility Bibi-Heybat Oil of the Republic of Azerbaijan are also presented.
- G.P. Karmakar, Chandrima Chacraborty. “Improved oil recovery using polymer gelants: a review,” Indian Journal of Chemical Technology, 2006, no 13, pp. 162–167.
- V.M. Maksimov. “On the current state of oil production, recovery factor oil and methods of increasing oil recovery,” Drilling and oil, 2011, no 2, pp. 12–16.
- “Marketing research of the sucker rod pumps market. Analytical report,” Research.Techart. 2010.
- A.B. Neely, H.E. Tolbert, “Experience with Pump-Off Control in the Permian Basin,” SPE Technical Conference and Journal of Petroleum Technology, 1988, no 14345, pp.645-648.
- Li, K., Han, Y., Wang, T., 2018. “A novel prediction method for down-hole working conditions of the beam pumping unit based on 8-directions chain codes and online sequential extreme learning machine,” Journal of Petroleum Science and Engineerin, vol. 160, pp. 285-301.
- A.H. Rzayev, M.H. Rezvan, M.I. Khakimyanov, I.N. Shafikov, “State-of-the-art of the automation of artificial lift units in the CIS,” Transaction of Azerbaijan National Academy of Sciences, Series of Physical-Technical and Mathematical Sciences: Informatics and Control Problems, vol. XXXIII, no 6, 2013, pp. 177 – 187.
- Zhang, R., Wang, Z., Wang, X., et al., 2018, “Integrated Diagnostics Method and Application of Ground and Downhole Working Condition in Rod Pumping Well,” Journal of Applied Science and Engineering, vol. 24, no 4, pp. 615-624.
- D. Han, “Discussions on concepts, countermeasures and technical routes for the secondary development of high water-cut oil fields,” PetroleumExplorationandDevelopment, vol. 37, no 5, pp. 583-591, 2010.
- T.A. Aliev, D.A. Iskenderov, G.A. Guluyev, A.H. Rzayev, M.H. Rezvan, “Results of introducing the control, diagnostics and management complex for oil wells operated by sucker rod pumps at “Bibi Heybat Oil” oil and gas producing company,” Azerbaijan Oil Econ, no 6, 2014, pp. 37 – 41.
- T.A. Aliev, A.H. Rzayev, G.A. Guluyev, T.A. Alizada, N.E. Rzayev, “Robust technology and system for management of sucker rod pumping units in oil wells,” in Mechanical Systems and Signal Processing, vol. 99, 2018, pp. 47 – 56.
- F.A. Gizatullin, M.I. Khakimyanov, F.F. Khusainov, “Features of electric drive sucker rod pumps for oil production,” Journal of Physics: Conference Series, vol. 944, 2018, pp. 1–6.
- A.H. Rzayev, M.H. Rezvan, M.I. Khakimyanov, “Automation artificial lift systems in the CIS,” Oil and Gas Business: electronic scientific journal, vol. 5, no 6, pp. 19 – 29. [Online]. Available: http://ogbus.ru/article/view/avtomatizaciya-ustanovok-mexanizirovannoj-dobychi-nefti-na-territorii-sng/22792. Accessed: Jan, 2020.
- T. Neuberger, S.B. Weston, “Variable Frequency Drives: Energy Savings for Pumping Applications,” Eaton Corporation, no. IA04008002E /Z12581, 2012.
- E. Al-Bassam, R. Alasseri, “Measurable energy savings of installing variable frequency drives for cooling towers’ fans, compared to dual speed motors,” Energy and Buildings, vol. 67, 2013, pp. 261-266.
- S. Prachyl, “Variable Frequency Drives and Energy Savings,” Siemens Industry Inc. Drive Technologies, 2010.
- C.M. Burt, X. Piao, F. Gaudi, B. Busch, N.F. Taufik, “Electric motor efficiency under variable frequencies and loads,” Journal of irrigation and drainage engineering, vol. 134, no 2, 2008, pp. 129 – 136.
- W.H. Wolfle, W.G. Hurley, “Power factor correction and harmonic filtering for AC/DC converters,” in IEEE 2002 28th Annual Conference of the Industrial Electronics Society. IECON 02, vol. 4, 2002, pp. 3238-3243.
- A.H.do Nascimento, “Power factor correction and harmonic filtering planning in electrical distribution network,” Journal of Control, Automation and Electrical Systems, vol. 27, no 4, 2016, pp. 441-451.
- C. Liu, Y. He, K. Dai, Y. Kang, “Industrial power distribution system harmonic resonance problem and solution with shunt active power filter,” in IECON 2017- 43rd Annual Conference of the IEEE Industrial Electronics Society, 2017, pp. 1243-1248.
- T. Aliev, O. Nusratov, G.A. Guluev, As.G. Rzaev, F. Pashayev, M.G. Rezvan “Position-Binary Technology for Processing the Signals of a Load for Identification of the Technical State of Deep-Well Sucker-Rod Pumps,” Measurement Techiques, vol. 61(3), 2018, pp. 1–6.
- A.M. Zyuzev, M.V. Bubnov “Sucker-rod pumping unit balance diagnostics by wattmeter card,” Bulletin of the Tomsk Polytechnic University. Geo Аssets Engineering, vol. 330, 2019, pp. 178–187.